Cupertino, California, November 28, 2025: Apple Inc. is finalizing development of its first foldable iPhone, which will reportedly feature a crease-free display when it enters production, according to information emerging from the company’s supply chain partners. The device, informally referred to as the iPhone Fold, marks Apple’s entry into the foldable smartphone segment and is expected to introduce a new display engineering standard that eliminates the visible crease typically found on foldable screens.
Sources within the production network indicate that Apple has completed engineering validation for the foldable model, advancing it closer to the mass-production phase. The company has reportedly refined the internal structure of the display and the hinge system to maintain a smooth surface when the device is unfolded. The crease-free result is achieved through a combination of a custom hinge design and an advanced display lamination process. The inner folding display is understood to measure approximately 7.8 inches when opened, offering a tablet-sized viewing experience, while the outer cover display measures around 5.5 inches for standard smartphone use.
Both displays are said to utilize high-strength flexible glass supplied by Samsung Display, with Apple introducing its own modifications to the panel composition and bonding materials to reduce long-term wear. Apple’s proprietary hinge system is believed to incorporate a high-durability metal alloy, sometimes referred to in engineering reports as a “liquid metal” component, allowing for repeated folding without structural fatigue. This hinge design also helps to distribute pressure evenly across the display, which is key to preventing the visible crease seen in most current-generation foldable devices.
New hinge structure rumored to eliminate screen creasing issues
The foldable iPhone has been under development for several years as part of Apple’s effort to diversify its premium device portfolio. The project is understood to have passed several rounds of mechanical testing, including drop, bend, and temperature endurance trials, to meet the company’s durability standards. Industry analysts tracking supply chain activity report that small-scale production units have been manufactured for final reliability validation. The device is expected to feature the same core technologies found in Apple’s flagship iPhones, including an OLED-based panel, next-generation Apple silicon processor, and upgraded camera systems.
The company’s display team has reportedly achieved uniform color calibration across both the inner and outer screens, maintaining image consistency whether the device is folded or unfolded. Market projections indicate that the foldable iPhone will enter production in late 2026, coinciding with the company’s typical product cycle. The model is expected to occupy the upper end of Apple’s pricing range, with estimates placing the starting retail price near USD 2,400. While the company has not issued any public statements regarding the device, component orders and tooling activity at its key suppliers suggest preparations for volume manufacturing are underway.
Validation reportedly underway ahead of large scale manufacturing
If confirmed, Apple’s crease-free foldable display would represent a technical milestone in consumer electronics manufacturing. Eliminating the visible crease has been one of the most persistent challenges in flexible display technology since the introduction of foldable smartphones in 2019. By overcoming this limitation, Apple could redefine expectations for durability and display quality in foldable devices. The iPhone Fold would join an expanding market that includes models from Samsung, Google, Huawei, and Oppo, all of which have competed to improve hinge mechanisms and screen resilience.
Industry data shows that global shipments of foldable smartphones are projected to exceed 30 million units by 2026, with demand rising sharply in the premium device category. Apple’s entry into the foldable segment signals a new phase in smartphone design evolution, emphasizing material innovation and mechanical precision. With its crease-free technology verified through engineering validation, the upcoming iPhone Fold positions Apple to enter a competitive but growing segment of the mobile market with a focus on display quality and device longevity. – By Content Syndication Services.